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Decentralised power generation, services

Maintenance and repairs of the CHPP at the Mälzerei Tivoli

Tivoli Malz in Hamburg produces up to 110,000 t of Pilsener malt. In addition to supplying customers in northern Germany, lorries also deliver the malt to Scandinavia and it is shipped across the world in containers. Thanks to the erection of a CHPP, the energy supply of the plant was optimised noticeably. The utilisation of a second exhaust gas heat exchanger increases the thermal efficiency to more than 47% and the overall efficiency of the CHP plant to more than 91%.  

The plant consists of a CHPP module with a thermal power performance of 2,160 kWth and an electrical power performance of 1998 kWel. The other components include an exhaust gas heat exchanger, the lubrication supply, the cold and warm water supply, a ventilation and exhaust ventilation system, a low-voltage installation and I&C and control technology.

Since the plant was built, Kraftanlagen Hamburg has been tasked with the repairs and maintenance of the module. In accordance with DIN 31051, maintenance includes the elimination of malfunctions and faults, the supply of all required spare parts and the renewal of worn plant components.

Kraftanlagen Hamburg's own spare parts warehouse and the on-call service that is available 24/7 all year round ensure a quick response if required. Prompt optimisations and energy controlling improve the plant efficiency, conversion work and innovations ensure that the plants are always state-of-the-art.

Fact sheet

Tivoli Malz GmbH

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